
Cardan driveshaft with universal joints
A 'driveshaft', 'driving shaft', or '
Cardan shaft' is a
mechanical device for
transferring power from the
engine or
motor to the point where useful
work is applied.
Most engines or motors deliver power as
torque through rotary motion: this is extracted from the linear motion of
pistons in a
reciprocating engine;
water driving a
water wheel; or forced gas or water in a
turbine. From the point of delivery, the components of power transmission form the drive train.
Driveshafts are carriers of torque: they are subject to
torsion and
shear stress, which represents the difference between the input
force and the
load. They thus need to be strong enough to bear the stress, without imposing too great an additional
inertia by virtue of the weight of the shaft.
Automotive driveshafts
Vehicles
Most
automobiles today use rigid driveshafts to deliver power from a transmission to the wheels. A pair of short driveshafts is commonly used to send power from a central
differential,
transmission, or
transaxle to the wheels.
In
front-engined, rear-drive vehicles, a longer driveshaft is also required to send power the length of the vehicle. Two forms dominate: The
torque tube with a single
universal joint and the
Hotchkiss drive with two or more joints. This system became known as ''
Système Panhard'' after the automobile company,
Panhard et Levassor patented it.
Early automobiles often used
chain drive or
belt drive mechanisms rather than a driveshaft. Some even used electrical generators and motors to transmit power to the wheels.
In British English, the term "driveshaft" is restricted to a transverse shaft which transmits power to the wheels, especially the front wheels. A driveshaft connecting the gearbox to a rear differential is called a
propeller shaft (or more commonly a "prop-shaft") and a driveshaft connecting a rear differential to a rear wheel is usually called a 'halfshaft'. The name derives from the fact that two such shafts are required to form one rear axle.
There are different types of driveshafts in Automotive Industry:
★ 1 piece driveshaft
★ 2 piece driveshaft
★ Slip in Tube driveshaft
The Slip in Tube Driveshaft is the new type which also helps in Crash Energy Management. It can be compressed in case of crash. It is also known as a collapsible driveshaft.
===Driveshaft for Research and Development (
R&D)===
The automotive industry also uses driveshafts at testing plants.
At an
engine test stand a drive shaft is used to transfer a certain speed / torque from the
combustion engine to a
dynamometer.
A "shaft guard" is used at a shaft connection to protect against contact with the drive shaft and
for detection of a shaft failure.
At a transmission test stand a drive shaft connects the prime mover with the transmission.
Motorcycle driveshafts
Driveshafts have been used on
motorcycles almost as long as there have been motorcycles. As an alternative to
chain and
belt drives, driveshafts offer relatively maintenance-free operation and long life. A disadvantage of shaft drive on a motorcycle is that
gearing is needed to turn the power 90° from the shaft to the rear wheel, losing some power in the process.
The best known motorcycle manufacturer to use shaft drive for a long time — since 1923 — is
BMW. Among contemporary manufacturers,
Moto Guzzi is also well known for its shaft drive motorcycles. The British company,
Triumph and all four Japanese brands,
Honda,
Suzuki,
Kawasaki and
Yamaha, have produced shaft drive motorcycles.
The first driveshaft on an off road motorcycle was the
Tote gote nova series. It used a straight shaft powering a worm gear which then turned a gear. The outer casing was aluminum, and was supported by two 4-inch rubber bushings. The engine faced forward in the frame.
Motorcycle engines positioned such that the
crankshaft is longitudinal and parallel to the frame are often used for shaft driven motorcycles. The requires only one 90° turn in power transmission, rather than two. Moto Guzzi, BMW, Triumph, and Honda use this engine layout.
Marine driveshafts
On a power-driven ship, the driveshaft, or
propeller shaft, usually connects the transmission inside the vessel directly to the
propeller, passing through a
stuffing box or other seal at the point it exits the
hull.
As the rotating propeller pushes the vessel forward, the marine driveshaft is also subject to
compression, and when going reverse, to
tension.
Cardan shafts are also often used in marine applications between the transmission and either a propeller gearbox or waterjet.
Driveshafts in Bicycles
The driveshaft has served as an alternative to a chain-drive in
bicycles for the past century, although never becoming very popular. A
shaft-driven bicycle is described as "acatane". When used on a bicycle, a driveshaft has several advantages and disadvantages:
Advantages
★ Drive system is less likely to become jammed or broken, a common problem with chain-driven bicycles
★ The use of a gear system creates a smoother and more consistent pedalling motion
★ The rider cannot become dirtied from chain grease or injured by the chain from "Chain bite", which occurs when clothing or even a body part catches between the chain and a sprocket
★ Lower maintenance than a chain system when the driveshaft is enclosed in a tube, the common convention
★ More consistent performance. Dynamic Bicycles claims that a driveshaft bicycle consistently delivers 94% efficiency, whereas a chain-driven bike can deliver anywhere from 75-97% efficiency based on condition.
★ Greater clearance: with the absence of a
derailleur or other low-hanging machinery, the bicycle has nearly twice the ground clearance
Disadvantages
★ A driveshaft system weighs more than a chain system, usually 1-2
pounds heavier
★ At optimum upkeep, a chain delivers greater efficiency
★ Many of the advantages claimed by driveshaft's proponents can be achieved on a chain-driven bicycle, such as covering the chain and gears with a metal or plastic cover
★ Use of lightweight
derailleur gears with a high number of ratios is impossible, although hub gears can be used
★ Wheel removal can be complicated in some designs (as it is for some chain-driven bicycles with hub gears).