GRISTMILL

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Gristmill with water wheel, Skyline Drive, VA, 1938

A 'gristmill' is a building where grain is ground into flour. In many countries these are referred to as 'corn mills' or 'flour mills'.

Contents
History
Middle Ages
Modern mills
The classical British and American mills
List of historic gristmills
Working gristmills
Others (Ruins, remnants, partially preserved)
References
See also
External links

History


Middle Ages

Limited examples of gristmills can be found in Europe from the High Middle Ages. An extant well preserved waterwheel and gristmill on the Ebro River in Spain is associated with the Real Monasterio de Nuestra Senora de Rueda, built by the Cistercian monks in the year 1202. The Cistercians were known for their use of this technology in Western Europe in the period 1100 to 1350 AD.
Modern mills

Grain mill with bevel gears outside local museum at Dordrecht.

Historically gristmills contained rotating stones powered by water or by wind; later mills used steam engines for power, and modern mills typically use electricity or fossil fuels to spin heavy steel rollers. These techniques produce visibly different results, but can be made to produce nutritionally and functionally equivalent output.
Gristmills only 'grind' clean grains - that is, grain from which stalks and chaff have previously been removed - but some mills also housed equipment for threshing, sorting, and cleaning prior to grinding. Gristmills also ground corn into meal.
Modern mills are almost certainly "merchant mills"; that is, they are privately owned and accept money or trade for milling grains, or the corporations that own the mills buy unmilled grain and then own the flour produced. Early mills were almost always built and supported by farming communities and typically a percentage of each farmer's grain called a "miller's toll" was set aside for the miller in lieu of wages. Although 'gristmill' can refer to any mill that grinds grain, the term historically was used to refer to a local mill where farmers brought their own grain and received the flour from it, minus the "miller's toll." [1] Modern mills use serrated and flat cast iron rollers to separate the bran and germ from the endosperm. The endosperm is ground to create white flour which may be recombined with the bran and germ to create whole wheat or graham flour.
The classical British and American mills

Classical mill designs are usually water powered, though some are wind mills, or powered by livestock. A sluice gate is used to open a channel and so start the water flowing and a water wheel turning. In most such mills the water wheel was mounted vertically (i.e. edge-on) in the water, but in some cases horizontally (the tub wheel and so-called Norse wheel). Later designs incorporated horizontal steel or cast iron turbines and these were also sometimes refitted into the old wheel mills.
Glade Creek Grist Mill in Babcock State Park, West Virginia, USA, 2006

In most wheel-driven mills, a large gear-wheel called the ''pit wheel'' is mounted on the same axle as the water wheel and this drives a smaller gear-wheel (the ''wallower'') on a main driveshaft running vertically from the bottom to the top of the building. This system of gearing ensures that the main shaft turns faster than the water wheel, which typically rotates at 10 revolutions per minute, or so.
The millstones themselves turn at around 120 rpm. They are laid one on top of the other. The bottom stone, called the ''bed'', is fixed to the floor, while the top stone, the ''runner'', is mounted on a separate spindle, driven by the main shaft. A wheel called the ''stone nut'' connects the runner's spindle to the main shaft, and this can be moved out of the way to disconnect the stone and stop it turning, leaving the main shaft going to drive other machinery. This might include driving a mechanical sieve to refine the flour, or turning a wooden drum to wind up a chain used to hoist sacks of grain to the top of the mill house.
The grain is lifted in sacks onto the ''sack floor'' at the top of the mill. The sacks are emptied into bins, where the grain falls down through a hopper to the stones on the ''stone floor'' below. The flow of grain is regulated by shaking it along a gently sloping trough (the ''slipper'') from which it falls into a hole in the centre of the runner stone. The milled grain (flour) is collected as it emerges through the grooves in the runner stone from the outer rim of the stones and it gets fed down a chute to be collected in sacks on the ground or ''meal'' floor. A very similar process is used for grains such as wheat, kamut, etc to make flour as well as for maize to make corn meal.
In order to prevent the vibrations of the mill machinery from shaking the building apart, a gristmill will often have at least two separate foundations.
This labor-intensive process was revolutionized by American inventor Oliver Evans, who at the end of the eighteenth century patented and promoted a fully automated mill design.
The Boykin Mill, in Boykin, South Carolina, has an operating grist mill where meal and grits have been ground by water power the same way for over 150 years.

List of historic gristmills


Working gristmills


Glade Creek Grist Mill, West Virginia

Jenney Grist Mill, Plymouth, Massachusetts

Kymulga Mill, Childersburg, Alabama

Wayside Inn Grist Mill, Sudbury, Massachusetts

George Washington's Grist Mill, Mt. Vernon, Virginia

★ Littleton Grist Mill [1], Littleton, NH
Others (Ruins, remnants, partially preserved)


Audra State Park, West Virginia

Valley Falls State Park, West Virginia

References



1. ARTFL Project: Webster Dictionary, 1913


See also



water mill

wind mill

tide mill

water wheel

textile mill

External links



Historic Mill Information and Images

The Society for Preservation of Old Mills

Old Stone Mill National Historic Site of Canada

Stockdale Mill

Greenbank Mill

Gristmill diagram and description

North American Millers' Association - How Wheat Flour is Milled

Worlds Grits Festival St. George, SC

Site of first grist mill in North America, 1607

Prewetts Mill A British mill built in 1861 driven by steam until the 1970s]

Working Mill in Pickwick, Minnesota, 1854

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