MCDONNELL DOUGLAS MD-80/MD-90

(Redirected from MD-90)

'McDonnell Douglas MD-80' and 'MD-90' are twin-engine, medium-range, single-aisle commercial jet airplanes. The MD-80 series and MD-90 have seating capacity up to 172 passengers. They have a common cabin layout that seats 140 passengers on scheduled flights and 161 or 165 on low-cost or charter flights.
The MD-80 series was derived from the DC-9 and it was introduced commercially in October 1980 by Swissair. The MD-80 series was followed in modified form by the 'MD-90' in 1989 and the 'MD-95/Boeing 717' in 1998.

Contents
Background
MD-80 series
MD-90
MD-95
Specifications
Service issues
Horizontal stabilizer Jackscrew
Insulation blankets
References
External links
Related content

Background


Douglas Aircraft developed the DC-9 in the 1960s as a short-range companion to their larger DC-8.[1] The DC-9 was an all-new design, using two rear fuselage-mounted turbofan engines, and a T-tail. The DC-9 aircraft have distinctive 5-abreast seating and holds 80 to 135 passengers depending on seating arrangement and aircraft version.
The 'MD-80 series' was the second generation of the DC-9. It was originally called the DC-9-80 series and entered service in 1980. The MD-80 series was then developed into the 'MD-90' entering service in 1995. The last variant of the family was the MD-95, which was renamed the Boeing 717-200 after McDonnell Douglas's merger with Boeing in 1997.
The DC-9 family is one of the most successful jet airliners with a total of over 2,400 units produced; it ranks third behind the second place Airbus A320 family with over 3,000 produced, and the first place Boeing 737 with over 5,000 produced.

MD-80 series


Alitalia MD-82 taking off.

A Delta MD-88 at Will Rogers World Airport in Oklahoma City, USA.

The 'MD-80 series' is a mid-size, medium-range airliner that was introduced in 1980. The design was second generation of the DC-9 with two rear fuselage-mounted turbofan engines, small, highly efficient wings, and a T-tail. The aircraft has a distinctive 5-abreast seating in coach class. It was a lengthened DC-9-50 with a higher maximum take-off weight (MTOW) and the ability to carry more fuel. The airplane series was designed for frequent, short-haul flights for 130 to 172 passengers depending on plane version and seating arrangement.
The development of MD-80 series began in the 1970s as a growth version of the DC-90 Series 50. Availability of new Pratt & Whitney JT8D higher bypass engines drove early studies including designs known as Series 55, Series 50 (Re-fanned Super Stretch), and Series 60. The design effort focused on the Series 55 in August 1977. With the projected entry into service in 1980, the design was marketed as the "DC-9 Series 80". Swissair launched the Series 80 in October 1977 with an order for 15 plus an option for five.1
The Series 80 featured a fuselage 14 feet 3 in ( m) longer than the DC-9-50. The DC-9 wings were redesigned by adding sections at the wing root and tip for a 28% larger wing. The initital Series 80 first flew October 19, 1979.1
It entered service in 1980. Originally it was certified as a version of the DC-9, but was changed to MD-80 in July 1983, as a marketing move. New versions of the series were initially the MD-81/82/83 and the shortened MD-87, even though their formal certification was DC-9-81/82 etc. Only the MD-88 was given an "MD" certification, as was later the MD-90.
The MD-80 versions have cockpit, avionics and aerodynamic upgrades along with the more powerful, efficient and quieter JT8D-200 series engines, which are a significant upgrade over the smaller JT8D-15, -17, -11, and -9 series. The MD-80 series aircraft also have longer fuselages than their earlier 'DC-9' counterparts, as well as longer range. The MD-80's production ended in 1999. Notably, some customers American Airlines and Alitalia still, as of 2007, refer to the planes in fleet documentation as "Super 80" or "SP80". This model is still flown extensively by American Airlines and Delta Air Lines on domestic routes.
Comparable airliners to the MD-80 series include the Boeing 737 (in particular, the 737-400 variant) and Airbus A320.
The MD-80 series has been used by airlines around the world. Major customers include Aeroméxico, Allegiant Air, American Airlines, Austrian Airlines,Belle Air,Delta Air Lines, Swissair, Alitalia, Scandinavian Airlines System (SAS), Finnair, Iberia, Japan Air System (JAS), China Eastern Airlines, China Northern Airlines, Alaska Airlines, Korean Air, Austral Líneas Aéreas, and Viking Airlines. Many of the airlines have, however, started to retire the type in the 2000s.
In May 2007, a total of 1,051 MD-80 and MD-90 aircraft (all variants) were in airline service, including American Airlines (301), Delta Air Lines (133), Alitalia (72), Scandinavian Airlines System (44), Japan Airlines (42),Spanair (37), Iberia Airlines (30), Saudi Arabian (29, MD-90 only), Aeroméxico (28), China Southern Airlines (24), Allegiant Air (24). In addition, some 70 other operators fly smaller numbers of the type.[2]
A number of variants were proposed that never saw production. One proposal was the MD-94X which was fitted with an unducted fan engine. The MD-81 was used as a testbed for unducted fan engines, such as the GE 36 and the Pratt and Whitney/Allison 578-DX.

MD-90


Japan Airlines MD-90 preparing to taxi

The 'MD-90' is a mid-size, medium-range airliner that was developed from the MD-80 series. It is a 5 feet longer, updated version of the MD-88 with a similar electronic flight instrument system (EFIS), (glass cockpit) and even more powerful, quieter and fuel efficient IAE V2500 engines. The MD-90 features seating for 153 to 172 passengers depending on seating arrangement.
The MD-90 was launched in 1989, first flew in 1993 and entered service in 1995. The MD-90 came in two versions: -30 and -30ER. The -30 had a range of 2,400 miles. The -30ER had a higher gross weight and range up to 2,750 miles with an auxiliary fuel tank. An even longer range version, the -50 was offered but was not ordered.[3]
MD-90 production ended in 2001 due to internal competition with Boeing's own 737-800 after Boeing and McDonnell Douglas merged in 1997. The final 20 MD-90s were built under contract in China under the Trunkliner program.[4][5] The MD-90 is the least successful member of the DC-9 family with 117 planes sold.
The main competitors of the MD-90 included the Airbus A320 and the Boeing 737-800.
MD-90 major customers include Delta Air Lines, Saudi Arabian Airlines, Japan Air System (JAS) and Scandinavian Airlines System (SAS). Of special note is that Delta Air Lines had initially placed a large order for the MD-90 to replace some aging Boeing 727s. After the Boeing-McDonnell Douglas merger, Delta canceled their remaining MD-90 orders in favor of the Boeing 737-800.[6]
In August 2006, a total of 110 MD-90 aircraft were in airline service with China Eastern Airlines (9), China Southern Airlines (13), Japan Airlines (16), Lion Air (5), Saudi Arabian Airlines (29), Uni Air (11), Blue1 (3), Hello (6), Iceland Express (2), Nordic Regional (2), and Delta Air Lines (16).[7]

MD-95


Main articles: Boeing 717

The 'MD-95' was developed to replace early DC-9 models, then approaching 30 years old. The project was a complete overhaul of the system, going back to the original DC-9 and reinventing it for modern transport. The aircraft is slightly longer than the 'DC-9-30' and is powered by new Rolls-Royce BR715 engines. The MD-95 was renamed Boeing 717 after the McDonnell Douglas—Boeing merger in 1997. A total of 156 717-200 airplanes were produced from 1998 to 2006. The 717-200 saw major domestic orders from Trans World Airlines, Valujet Airlines (now AirTran Airways), and Midwest Airlines.

Specifications


MD-81 MD-82/-88 MD-83 MD-87 MD-90-30 MD-90-30ER
Passengers 155 (2 class)
172 (1 class)
152 (2 class)
172 (1 class)
155 (2 class)
172 (1 class)
130 (2 class)
139 (1 class)
153 (2 class)
172 (1 class)
Max Take-off Weight 140,000 lb
(64,000 kg)
149,500 lb
(67,800 kg)
160,000 lb
(72,600 kg)
140,000 lb
(64,000 kg)
156,000 lb
(70,760 kg)
168,000 lb
(76,204 kg)
Range 1,570 nm
(2,900 km)
2,050 nm
(3,800 km)
2,504 nm
(4,635 km)
2,400 nm
(4,400 km)
2,085 nm (3,860 km) 2,172 nm (4,023 km)

★ 2,389 nm (4,426 km)
Typical Cruise Speed Mach 0.76 (504 mph, 811 km/h)
Length 147 ft 8 in (45.1 m) 130 ft 4 in
(39.7 m)
152 ft 7 in
(46.5 m)
Wing span 107 ft 8 in (32.8 m) 107 ft 10 in
(32.87 m)
Height 29 ft 6 in (9.05 m) 30 ft 5 in
(9.3 m)
30 ft 6 in
(9.4 m)
Power plant (2 x) P&W JT8D-209
18,500 lbf
(82.29 kN)
P&W JT8D-217A/C or -219
20,000 lbf
(88.96 kN)
P&W JT8D-219
21,000 lbf
(93.41 kN)
P&W JT8D-217C
20,000 lbf
(88.96 kN)
IAE V2525-D5
25,000 lbf (111.21 kN)
'Optional:' IAE V2528-D5
28,000 lbf (124.55 kN)

Note:
★ With extra 565 gallon auxiliary fuel tank.

Service issues


Although the MD-80 series and MD-90 have proven to be safe during service, Airworthiness Directives from the result of accidents have made the models more expensive to maintain.
Horizontal stabilizer Jackscrew

The MD-80 series and MD-90 uses a single Jackscrew to actuate the horizontal stabilizer and is not fail-safe, as opposed to the redundant dual jackscrew design found on the DC-10 and MD-11.[8] As the crash of Alaska Airlines Flight 261 demonstrated, the failure of the jackscrew could jam the horizontal stabilizer, pushing the airplane into a non-recoverable dive.
Due to criticality of this part for safe flight, it is imperative to ensure it is well lubricated to minimize wear on the screw thread. However this was not done on a routine basis due to the inherent nature of a T-tail design meant that it was impossible to service from the ground and a cherry picker was required to perform any inspection and lubrication. McDonnell-Douglas initially recommended an "end play" check interval of 7000 hours which was subsequently found to be grossly inadequate.[9]
Following the crash of Alaska 261, the jackscrew recovered from the airplane was found to be completely worn[10] and found to be the cause of the crash due to inadequate maintenance. The FAA subsequently ordered airlines to inspect and lubricate the jackscrew every 650 hours[11] (the original Airworthiness Directive's ordered an interval of 2000 hours which was found to be inadequate still).
Insulation blankets

An acoustic/thermal insulation material known as metallized polyethylene terephthalate or Mylar was used on MD-80s and MD-90 until 1996 which was subsequently found to be flammable in the investigation of the Swissair Flight 111 crash.[12] The FAA ordered that said insulation be removed by June 2005.[13] The high cost of complying with the Airworthiness Directive (FAA estimates a cost of $545,919 per airplane13) was a factor for some airlines to withdraw the airplane from passenger service prematurely.[14]

References


1. Douglas Jetliners, , Guy, Norris, MBI Publishing, , ISBN 0-7603-0676-1
2. Airlinerlist.com, May 2007
3. MD-90 page on airliners.net
4. China Northern Airlines Receives First MD-90 Aircraft
5. Manufacturing Processes, Changes to the Trunkliner Program
6. Delta's 1997 Annual Report
7. Flight International, 3-9 October 2006
8. Applying Lessons Learned from Accidents, FAA
9. "When Margins Are Cut, Disaster Follows, Safety Board Concludes", Air Safety Week
10. NTSB photo of worn jackscrew
11. FAA Airworthiness Directive 2000-15-15
12. Transport Canada Civil Aviation Airworthiness Notice - B066
13. FAA Airworthiness Directive 2000-11-1
14. Troubled airline industry in for more costs, Reuters, 2005-03-04

External links



MD-80 page on Boeing.com

MD-90 page on Boeing.com

MD-80 and MD-90 history on Boeing.com

MD-80 International Forum - includes section on pro flight ops issues

MD-81/82/83/88 and MD-87 pages on Airliners.net

MD-90 page on Airliners.net

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