'Nitrocellulose' (also: 'cellulose nitrate', 'flash paper') is a highly flammable compound formed by nitrating
cellulose through, for example, exposure to
nitric acid or another powerful nitrating agent. When used as a
propellant or
low-order explosive, it is also known as 'guncotton'.
Uses
★ Nitrocellulose is a major component of
smokeless gunpowder (also see the section on guncotton below).
★
Photographic film
★ ''Nitrocellulose membrane'' or ''nitrocellulose paper'' is a sticky
membrane used for
Western blots and immobilizing DNA. It is also used for immobilization of proteins, due to its non-specific affinity for
amino acids. Nitrocellulose is widely used as support in diagnostic tests where antigen-antibody binding occur, e.g. pregnancy tests, U-Albumin tests and CRP.
★ When dissolved in
ether or other organic solvents, the solution is called
collodion, which has been used as a wound dressing and carrier of topical medications since the
U.S. Civil War. To this day it is used in Compound W Wart Remover as a carrier of
salicylic acid, the active ingredient.
★ Collodion was also used as the carrier for silver salts in some very early
photographic emulsions, particularly spread in thin layers on glass plates.
★
Magician's "flash paper", sheets of paper or cloth made from nitrocellulose, which burn almost instantly, with a bright flash, and leave no ash.
★
Nail polish
★
Hair coloring
★
Radon tests for alpha track etches
★ Nitrocellulose
lacquer, often mistakenly referred to as "Nitro", was used as a finish on guitars for most of the 20th century and is still used on some current applications. Manufactured by (among others) Dupont, the paint was also used on automobiles sharing the same color codes as many guitars, primarily Fender brands of guitars.
★ Nitrocellulose lacquer is also used as an
aircraft dope, painted onto fabric-covered aircraft to tauten and provide protection to the material.
★ As a transportation medium for
one-time pads, thus making the disposal of the pad complete, secure, and efficient.
Guncotton
Henri Braconnot discovered in 1832 that nitric acid, when combined with starch or wood fibers, would produce a lightweight combustible
explosive material which he named ''xyloïdine''. A few years later in 1838 another French chemist
Théophile-Jules Pelouze (teacher of
Ascanio Sobrero and
Alfred Nobel) treated paper and cardboard in the same way. He obtained a similar material he called ''nitramidine''. Both of these substances were highly unstable, and were not practical explosives.
However,
Christian Friedrich Schönbein, a German-Swiss chemist, discovered a more practical solution around 1846. As he was working in the kitchen of his home in
Basle, he spilled a bottle of concentrated nitric acid on the kitchen table. He reached for the nearest cloth, a cotton apron, and wiped it up. He hung the apron on the stove door to dry, and as soon as it was dry there was a flash as the apron exploded. His preparation method was the first to be widely imitated — one part of fine
cotton wool to be immersed in fifteen parts of an equal blend of
sulfuric and
nitric acids. After two minutes the cotton was removed and washed in cold water to set the
esterification level and remove all acid residue. It was then slowly dried at a temperature below 100°
C.
Schönbein collaborated with the Frankfurt professor Rudolf Böttger, who had discovered the process independently in the same year. By a strange coincidence there was even a third chemist, the Braunschweig professor F. J. Otto, who had also produced guncotton in 1846 and was the first to publish the process, much to the disenchantment of Schönbeim and Böttger. (Itzehoer Wochenblatt, 29 October 1846, columns 1626 f.)
The process uses the nitric acid to convert the cellulose into cellulose nitrite and water:
:2HNO
3+ C
6H
10O
5 → C
6H
8(NO
2)
2O
5 + 2H
2O
The sulfuric acid is present to prevent the water produced in the reaction from diluting the concentrated nitric acid.
The power of guncotton made it suitable for blasting. As a projectile driver, it has around six times the gas generation of an equal volume of
black powder and produces less smoke and less heating. However the sensitivity of the material during production led the
British,
Prussians and
French to discontinue manufacture within a year.
Jules Verne viewed the development of guncotton with optimism. He referred to the substance several times in his novels. His adventurers carried firearms employing this substance. Most notably, in his ''
From the Earth to the Moon'', guncotton was used to launch a projectile into space.
Further research indicated that the key was the very careful preparation of the cotton: unless it was very well cleaned and dried, it was likely to explode spontaneously. The British, led by
Frederick Augustus Abel, also developed a much lengthier manufacturing process at the
Waltham Abbey Royal Gunpowder Mills, patented in 1865, with the washing and drying times each extended to 48 hours and repeated eight times over. The acid mixture was also changed to two parts sulfuric acid to one part nitric.
Guncotton remained useful only for limited applications. For
firearms, a more stable and slower burning mixture would be needed. Guncotton-like preparations were eventually prepared for this role, known at the time as
smokeless powder.
Guncotton, dissolved at approximately 25% in acetone, forms a lacquer used in preliminary stages of wood finishing to develop a hard finish with a deep luster. It is normally the first coat applied, sanded, and followed by other coatings that bond to it.
Nitrate film
Nitrocellulose was used as the first flexible
film base, beginning with
Eastman Kodak products in August,
1889.
Camphor is used as
plasticizer for nitrocellulose film. It was used until
1933 for
X-ray films (where its flammability hazard was most acute) and for motion picture film until
1951. It was replaced by
safety film with an acetate base.
The use of nitrocellulose film for motion pictures led to a widespread requirement for fireproof projection rooms with wall coverings made of
asbestos. Famously, the
US Navy shot a training film for projectionists which included footage of a controlled ignition of a reel of nitrate film which continued to burn even when fully submerged in water. Due to public safety precautions, the
London Underground forbade transport of nitrate films on its system until well past the introduction of safety film. A cinema fire caused by ignition of nitrocellulose film stock (foreshadowed by an earlier small fire) was a central plot element in the
Italian film ''
Cinema Paradiso''. Today nitrate film projection is usually highly regulated and requires extensive precautionary measures including extra projectionist health and safety training. Additionally, projectors certified to run nitrate films have many containment strategies in effect. Among them, this includes the chambering of both the feed and takeup reels in thick metal covers with small slits to allow the film to run through. Furthermore, the projector is modified to accommodate several fire extinguishers with nozzles all aimed directly at the film gate; the extinguishers automatically trigger if a piece of flammable fabric placed near the gate starts to burn. While this triggering would likely damage or destroy a significant portion of the projection components, it would prevent a devastating fire which almost certainly would cause far greater damage.
It was discovered decades later that nitrocellulose gradually decomposes, releasing nitric acid which further catalyzes the decomposition (usually into a still-flammable powder or goo). Low temperatures can delay these reactions indefinitely. It is estimated that the great majority of films produced during the early twentieth century were lost forever either through this accelerating, self-catalyzed disintegration or studio warehouse fires. Salvaging old films is a major problem for film archivists (see
film preservation).
Nitrocellulose film base manufactured by
Kodak can be identified by the presence of the word ''Nitrate'' in dark letters between the perforations. Acetate film manufactured during the era when nitrate films were still in use was marked ''Safety'' or ''Safety Film'' between the perforations dark letters. Letters in white or light colors are print-through from the negative.
Color negative film was never manufactured with a nitrate base, nor were
8 mm or
16 mm motion picture film stocks.
Other uses
Depending on the manufacturing process, nitrocellulose is esterified to varying degrees.
Table tennis balls,
guitar picks and some photographic films have a fairly low esterification level and burn comparatively slowly with some charred residue. See
celluloid.
Mythbusters
An episode of
Mythbusters involved guncotton being fired inside of a miniature cannon. When the formula was revealed, sulfuric and nitric acids were censored by animal noises, and the two final steps were not included.
See also
★
Smokeless powder
★
Cordite
★
Nitroglycerine
★
Nitrostarch
External links
★
Pictures of a projector after a nitrate film fire
Nitrocellulose Paper Video (aka:Flash paper)