'Synthetic rubber' is any type of artificially made
polymer material which acts as an
elastomer. An elastomer is a material with the mechanical (or material) property that it can undergo much more
elastic deformation under stress than most materials and still return to its previous size without permanent deformation. Synthetic rubber serves as a substitute for
natural rubber in many cases, especially when improved material properties are needed.
Natural rubber coming from latex is mostly polymerized
isoprene with a small percentage of impurities in it. This will limit the range of properties available to it. Also, there are limitations on the proportions of ''cis'' and ''trans''
double bonds resulting from methods of
polymerizing natural latex. This also limits the range of properties available to natural rubber, although addition of
sulfur and
vulcanization are used to improve the properties.
However, synthetic rubber can be made from the polymerization of a variety of
monomers including isoprene (2-methyl-1,3-butadiene), 1,3-
butadiene,
chloroprene (2-chloro-1,3-butadiene), and
isobutylene (methylpropene) with a small percentage of isoprene for
cross-linking. Furthermore, these and other monomers can be mixed in various desirable proportions to be
copolymerized for a wide range of physical, mechanical, and chemical properties. The monomers can be produced pure and addition of impurities or additives can be controlled by design to give optimal properties. Polymerization of pure monomers can be better controlled to give a desired proportion of ''cis'' and ''trans'' double bonds.
History
The expanded use of motor vehicles, and particularly motor vehicle
tires, starting in the 1890s, created increased demand for rubber. Political problems that resulted from great fluctuations in the cost of natural rubber led to enactment of the
Stevenson Act in 1921. This act essentially created a
cartel which supported rubber prices by regulating production (see
OPEC), but insufficient supply, especially due to wartime shortages, also led to a search for alternative forms of synthetic rubber.
In 1879, Bouchardt created one form of synthetic rubber, producing a polymer of isoprene in a laboratory. Scientists in England and Germany developed alternate methods for creating isoprene
polymers from 1910-1912.
The first large-scale commercial production occurred in Germany during World War I, as a result of shortages of natural rubber. However, it used a different form of synthetic
rubber based on a polymer of
butadiene, building on the laboratory work of the Russian scientist
Sergei Lebedev. This early form of synthetic
rubber was again replaced with natural rubber after the war ended, but investigations of synthetic rubber continued, leading to the 1933 invention which German scientists designated
"Buna S". This type of synthetic rubber, a copolymer of butadiene and
styrene, still represents about one-half of total world production. Dr.
Waldo Semon of the
B.F. Goodrich Company developed ''Koroseal'' in 1935, and ''Ameripol'' (from AMERican POLymer) in 1940, while Russian researchers created ''Sovprene''
[1].
By 1925 the price of natural rubber had increased to the point that many companies were exploring methods of producing synthetic rubber to compete with natural rubber. In the United States,
the investigation focused on different materials than in Europe. Building on the early laboratory work of
Nieuwland, the
DuPont company began the commercial sale of
Neoprene in 1931, and
Thiokol began the sale of that brand of rubber, based on
ethylene dichloride in 1930. The production of synthetic rubber in the United
States expanded greatly during World War II, since the Axis Powers controlled nearly all the world's supply of natural rubber once Japan conquered Asia. Additional refinements to the process of creating synthetic rubber continued after the war, and the quantity of synthetic rubber exceeded the production of natural rubber by the early 1960s.
See also
★
Butyl rubber
★
Elmer Keiser Bolton
★
Polybutadiene