 | CIM Simulation - CNC flexible production system-part1 Hi...Here I uploaded my bachelor thesis work that I did at the end of my university days (I loved those scholarly days:). After that I graduated and I got a Bachelor of Science in Mechanical Engineering. I graduated mid 2005. I have uploaded it here to have as an attachment to my CV. Please note, that I am not American, and I apologise for any spelling/grammar errors. The idea is to understand system, not write English essays. Also, note that at that time I was a student with no previous manufacturing experience. So my thesis was actually done in three steps: First: I describe theoretically, the 'flexible production system' - CIM systems (in this theory part, I was writing about CIM concepts,Japanese productions systems, CAD/CAM solutions, storages, plant layout, rationalizations in production and so on. Then, more interesting, and more practically, I do one 3D graphics simulation of that system. This is actually this video=part one (part two, system in reality is here http://video.google.com/videoplay?docid=3049668029897309351&hl=en What are you watching right now! As you can see from the video, I simulate one flexible (automatic)manufacturing system that was capable of working without human intervention. As the "head" of the system I've used robot control unit. The 'robot' was co-ordinating the work of rotating table, turning machine and mill machine (robot gives commands to rotating table, to start programs for machining, to open doors of cnc machines, jaws and so on). Basically, the system was working simple as this: Proximity switch (sensor close to table) was detecting the presence of raw material on the rotation table. When the proximity sensor "saw" material, the Robot gets a signal "that the raw material is ready for production". Then the robot hand can pick-up raw material by already pre-programmed positions. Then the robot put the raw material into the turning machine (with own pre-programmed G-code). Again, robot control unit (with its own software), gave command to turning machine to close the jaws, close the door, and start CNC program of turning machine. After the turning is done, robot takes a semi-finished product from turning machine, and deploys it to mill machine. Then, milling operation starts and the turning machine is again free to insert new raw material. So robot goes and takes new raw material and puts it in turning machine again. At the end {I am boring already:)} after milling operation is done, the robot takes the finished product and puts it back to the table. And so on... in circle.... 24 hours per day if you want. 3. All this, I do in reality, also! And it is important to say that my university had only separated cnc machines and robots; which I connect in flexible automatic system for first time. ALONE! This is my next video, and you can watch it here. This video is awesome. http://video.google.com/videoplay?docid=3049668029897309351&hl=en |
 | Montrac - intelligent conveyor system MONTRAC is an intelligent conveyor system for manufacturing and logistical processes. The Montrac intralogistic solution guarantees that products are moving to the right point at the right time with the best quality. But there is also a need to take the most efficient path. When increasing productivity, it is common to think that more machines are needed, but this is not always the case! The real way to increase the productivity is to organize and automate the material flow. While this is not always feasible with traditional conveyors, Montrac can do this in a simple, profitable, and flexible way. |
 | PRI Robotics --Demo of Robotic Vision Camera Systems A plastic bin filled with various sizes and types of paper towel rolls is used to demonstrate how a vision camera system can increase flexibility and quality control in your facility. The robotic system in this video, developed by PRI Robotics, utilizes a "smart" 3D camera which decides what roll to pick and sorts it by size. It also has routines for routines for standing rolls straight up and for scanning in the opposite direction. |
 | FMS-200 Flexible Manufacturing System (english) FMS-200 is a totally modular and flexible didactic system, developed for an integral training in automation. The technologies integrated and the assembling process with several variants, allow the user to develop the professional skills required by the automated industry of today and tomorrow. |
 | Royce Gracie v.s. Jason Delucia Jason Delucia is a Kung Fu expert with a MMA record of 33-19-1. This is his first fight versus Royce Gracie. |
 | Hall Dielectric - Automated Systems www.halldielectric.com Single Turntable System This turntable system includes a 14 foot diameter, 8-station table and one 15KW R. F. heat sealer with hydraulic press and automatic R. F. power control. The first automatic feeder uses two rolls of vinyl, one bottom sheet and one foil-stamped pocket. The next step, using the automatic board feeder with an X-Y Axis, places the board, followed with the top sheet feeder that has an in-line adjustable punching press. The last feeder is the label holder feeder. After sealing, an operator or a stripping station will remove the product. Cycle speeds are 450 to 600 cycles per hour. PLC controls complete the system. The accuracy of the system is up to .003 inches. An operator pendant box may be moved to suit needs Dual Turntable System The small turntable will feed 2 color deboss top sheets onto the large table by means of an X-Y adjustable feeder. The large 14 foot diameter 6-station has two double headed feeders with a 20KW R. F. sealer with automatic power controls. A product removal station with a waste stripper and stacker is also included. Fully Automated Turntable Manufacturing System Fully Automated Turntable systems require very little supervision. These machines are built to ruduce labor costs and increase production. Computer-controled, self-sustaining table manufacturing systems are built on built on a flexible, modular design allowing for quick modification and redesign to your manufactoring process. |
 | Visumatic Automatic Assembly System Drive Large Part Visumatic automated assembly systems can be designed to feed and drive even the largest parts. Visumatic's VPD 4.2 Stand Alone Assembly Systems supply straight forward function and outstanding performance, and are designed for your manufacturing requirements. They can drive multiple and varying types of fasteners, with variable torque and drive planes. All Visumatic Power Driver Systems are efficient, durable and accurate. System components include: • Visumatic VPD Power Drivers: - Standard Duty, Light Duty, or Heavy Duty • Automatic screwfeeding system • Simple to advanced controls package • Basic fixturing on a tooling plate The Visumatic Advant-edge: • "Plug-n-Work" machine is ready to go • Independent Z-axis bearing surface wears like iron • Bit stroke with shock absorption - Smooth flexible stroke for operator ease • Each axis is measurable for discreet quality control • High quality cycle -- smooth, accurate and consistent • Internal cylinders - Lasts longer, longest duty cycle, largest bearing surface • Choice of pre-programmed logic controls • Basic sensorized 'Smart Fixtures" • Flexible for complete control over the assembly process Your parts dictate our design • Tilt-away nosepiece designed to fit your part - Quick bit change • Assembly stations can deliver large bolts and nuts • Enhances operator safety • Solenoid valve package • Table and Weldment options: - Powder-coated tubular steel - Extruded aluminum • HMI Options: - Basic mechanical - Graphic touch screens - Operator interface panels Visumatic Standalone Automated Assembly Machine Systems are designed for your part, with the right choice of: • Driver Motor: Pneumatic, AC or DC Electric Torque Control • Nosepiece: Jaw, Finder-Jaw, Mini, or Nut-Jaw • Escapement: Standard, Nut, Siamese, Cam, or Finger www.visumatic.com |
 | Power Pallet By Ward Systems Powered Conveyor Systems. May also be used as an A.S.R.S. (automatic storage retrieval system) |
 | Productivity Inc Hydroforming Cell using RoboFlex Productivity Inc Hydroforming Cell allows complete machining of a part with no machine operator present. The system when fully loaded Productivity Hydroforming Cell allows complete machining of a part with no machine operator present. The system when fully loaded will run for 12-14 hours. It takes about an hour to unload, replenish, and service the machine. This can mostly be done while the equipment is in operation. Provisions were built in originally to allow a second machine and robot to this system which will allow twice as much output from the system without modifying the pallet transfer equipment. |
 | Productivity Inc OEM Manufacturing using FANUC and Nakamura The system that we provided to this manufacturer allows flexible operation and the ability to easily add new parts to this system. The vision system, placed over the in-feed conveyor, allows many different parts to be processed without the need for special escapements or part positioning hardware. |
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